SERVO MOTOR CONTROLLER- DUAL

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Servo Motor
Servo motors have many applications for model railways. Some things which may be operated by servo motors are:
Points (slow motion operation), semaphore signals, uncoupling ramps, opening and closing both swinging and sliding doors (e.g. engine shed, factory), gates (private siding or level crossing), and level crossing barriers. Also to animate models of swings, cranes, beam engines, Fairground rides, moving figures sawing, swinging hammers or picks, raising beer glasses, waving at trains etc.
A servo motor is a device allowing the angle of rotation of a shaft to be controlled. Inexpensive good quality ones are made for radio controlled models. (e.g. for controlling the rudder of a radio controlled boat.)  These are well suited for use with model railways. Three wires connect to the Servo motor, 2 for power and a third which sends an electrical signal to “tell” the servo motor which angle to turn to. The Servo motor can move its arm over a total angle of approximately 270 degrees
We can supply suitable miniature sized servo motors.
Servo Controller
Our Servo Controller provides the correct power and position signal to the servo motor and gives an easy way of fixing the “open” and “closed” positions of the Servo motor and a way of controlling the speed of movement between these positions.
The Servo Motor Controller-Dual is a circuit board controlling two servo motors, each motor having a separate set of controls /connectors. The two controllers can work in unison or independently
Each servo motor plugs into the socket labelled “servo motor connection”. Terminals “+” and “0” supply power to the board. 
Terminal “S” (start) controls the servo motors movement. It can be connected to an on/off switch or one of our electronic devices for example an IRDOT-1D. When a 0V connection is made to this terminal the servo motor will move to its open position,  when no connection is made (switch is thrown) it will move to its closed position. 
Terminal F is used to sequence operation of the servo motors. Its use is optional. When the servo motor is at its closed position terminal F will switch to 0 volts. Hence terminal F can be wired into terminal S of the next servo motor causing it to operate when the first servo motor has finished moving.  
It can be wired into its own terminal S causing the servo motor to repeatedly open and close
Setting up the Servo Motor
The servo motor plugs into the 3 way connector on the board labelled “servo motor connection”. A power supply from 9 to 16 volts either AC or DC is connected to terminals “+” and “0” and the required connections are made to the “F” and “S” terminals.
Setting up the Servo Motor Controller- Dual
Adjustment of open and close positions
The board is supplied adjusted for the servo motors to the midpoint position (leaving up to approx 135 degrees of clockwise and 135 degrees of anti clockwise movement available for adjustment).
The adjustment of the open and closed positions is done electronically. This is much easier than having to make fine mechanical adjustments. It may be a good idea to initially try out the controller by connecting an on/off switch between S and 0.
The Servo Motor Controller- Dual board has 6 pushbutton switches, 3 for each servo motor. Switches “a” and “b” are used for setting up the open and closed positions of the servo motor. Pressing switch “a” moves the motor clockwise. Pressing “b” moves the motor anticlockwise. Pushbutton “c” sets the speed at which the motor rotates.  
The open and close positions are easily set and described here for a single unit.  
With the on/off switch in the open position press the “a” and “b” push buttons until the servo motor has moved to the required open position. Then throw the switch. The Servo Motor Controller- Dual will remember this position. Now set the closed position in the same way. Throw the switch again to cause the servo motor controller to remember the second position.
If you become confused you can reset both the open and closed positions to the mid position. To do this simultaneously press buttons “a” and “b”.  
Servo motor speed.
There is a choice of 7 different speeds for the servo motor. Every press of the speed pushbutton “c” increases the motor speed until you reach the fastest speed. The next press of “c” will then return you to the slowest speed.
Wiring Diagrams for Different Operations
Fig 1 Each servo motor is operated by its own switch. 
Used for operating each of 2 signals or points independently
Fig 2 One switch operates two servo motors together. 
Used for operating the 2 barriers of a level crossing or 2 points together where the 2 points form a crossover , or 2 shed doors of an engine shed.  
Fig 3 One switch operates both sequentially. First, servo motor 1 moves from the open to a closed position, then servo motor 2 moves from the open to a closed position. 
Used for crossing gates to give gate clearance whilst movement is taking place
Fig 4 The servo motors continually open and close. 
Can be used to animate a beam engine, figure sawing etc
Set up box connector
Where the servo motor controller is in a difficult position then you can use the set up box to adjust the settings. This box has the 3 push buttons “a” ,”b” and ”c” and connects to the servo motor controller with a 2 metre length of cable which plugs into the set up box connector. Note the notch on the connector to prevent connecting the wrong way round. The cable is easily removed using the release levers on the connector.
Only one set up box is required regardless of the number of servo motor control boards. This box is available separately.
Mechanical
The servo motors are supplied with a packet of various arms with holes to attach steel wire. We can supply a bracket for mounting miniature size servo motors. The bracket can be used to mount the servo motor either with its arms movement at right angles to the baseboard or parallel to the baseboard. Right angled fixing allows operation of barriers signals and points.  Parallel fixing is suitable for gates and doors.
Motor and Controller set up
The Servo Motor
The Servo Motor is fixed in a suitable place with the supplied bracket. With the motor in midpoint position and the Servo Motor arm attached in an appropriate place, the wire from the object to be moved is attached to the Servo Motor arm.
The Servo Motor Controller
The wired plugs from the motor is connected to the socket in the controller. 
An on/off switch is wired in. 
Wiring for power is then added (not shown in the picture)
Using the buttons for clockwise and anti clockwise movement the first position is found. The switch is thrown fixing the first position. The second position is similarly found. The switch is thrown fixing the second position.
Switching now moves the Servo Motor arm and the mechanism attached to it, e.g. points, signals etc., between the two fixed points
The switch can be replaced by devices to automate the movement
The speed button adjusts the speed of movement.
Video of servo motor in use:
Points
Signal
Crane